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Carbone Lorraine around the world:
 

Continuous Casting

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Created with the diverse and demanding Refractory sector in mind our isostatically pressed graphites offer high quality solutions for almost every problem. Highly isotropic they are unmatched for structure and uniformity. Our grades have been developed in conjunction with foundry men to obtain the ideal blend and physical characteristics for continuous casting.

Non Wetting to most metals (due to low reactivity and low porosity)
Capable of withstanding molten metal temperatures (graphite is solid up to 3,300°C)
High thermal conductivity
Easy to machine and polish


Graphite is used at the most critical phase of the process allowing continuous control of the transformation of liquid metal to a solid state in order to directly obtain semi-finished products such as:

wires,
rods
tubes,
strips,
custom sections.


The graphite “die” used in this transformation, performs:

The shaping of the metal
Heat extraction transforming the metal from liquid to solid


 


The selection of the best graphite grade for your application…

It is clear then that choice of material is vitally important to obtain a quality end product. Selection depends mainly on the composition of the alloy to be cast: grey iron requires a graphite resistant to wear; brass, a graphite relatively dense but with enough open porosity to allow zinc to evaporate in the area of the solidification front; non-ferrous alloys containing elements like nickel or cobalt need high density graphite to reduce chemical attack of the graphite die.

Further parameters to consider are:

Size and shape of the cast section
Speed of casting
Total amount of alloy to cast
Casting orientation (vertical or flat)

 

 

 

In addition to the graphite grade chosen, the results are also a function of die design, quality machining, and the specific characteristics of casting installation. We can provide technical services to assist you finding a suitable graphite for your application. However, in many cases optimal grade selection can be made only through actual trials. The accompanying charts may be used as an indicative guide for grade selection.